kksolution Air Cooled Ceramic Band Heaters are designed for super efficient and economical cooling on extrusion and blow molding machines.
Heater band is 60% open by perforated metal sheet which ensures maximum surface exposure for better cooling. The heater band is covered with Blower cover for mounting the Blower. Advantages of air cooled over liquid cooled operation includes lower cost, easy replacement, low maintenance, no leakage problem and uniform temperature control.
Historically, liquid cooled Cast-In Heaters have been the more frequently employed method of controlling the melt temperature of extrusion barrels. There is no doubt about the effectiveness and speed of liquid cooled castings in removing heat from the extrusion process. However, there are a number of drawbacks that primarily relate to maintenance-associated issues. Air Cooled Band Heaters are virtually maintenance free and therefore, when properly installed and applied, have the capability to far outlast their liquid cooled counterparts. Since cooling tubes are not used, the possibility of breakage, cracking or becoming clogged with brine or mineral deposits is not a concern.
Additionally, Air Cooled Band Heaters do not require an expensive cooling tower or heat exchange system, extensive plumbing systems and labor for installation. These factors along with the benefit of being maintenance free make kk Solution Air Cooled Band Heaters an economical and practical source for your extrusion heating and cooling application.
Features
- To heat and cool the barrel
- Easy Replacement
- Space Saving
- Available with Various Diameter, Length, Voltage, Wattage and Configurations
- These Fins are available in width of 45mm, 60mm & 75mm
- Aluminum Fins take 30% & Copper fins takes 35% less time for cooling from 350°C to 100°C than standard Fins
- Aluminum & Copper cooling fins have a maximum operating temperature of 450° C
- Low Maintenance
- Improves Quality of finished products
- Increases Productivity
- Perforated heater with fins to provide faster cooling
- Aluminum Fins take 25% & Copper fins takes 35% less time to reach set temperature of 350°C than standard Fins
- If working temperature requirement is around 300° to 350°C, it is recommended to use Aluminum Fins as it is cost wise economical
- These fins can also be used in mounting between heaters as cooling fins
APPLICATION
- Extrusion Line
Ordering Information
- Select from the sketch given below in which category your heater falls to ensure no fitment problem
- Give all necessary information preferably in millimeter
- We are in a position to manufacture and supply Ceramic Band Heater which do not fit any of the following sketch. Kindly give us detailed sketch
LEGEND / TECHNICAL FEATURES / TECHNICAL DATA
- ØInside Diameter
- A, BTapping Size for Blower Mounting
- DOut Side Diameter D = [(Ø) + 80 mm]
- WWattage
- LLength of Heater
- VVoltage
- TLocation Of Thermocouple Hole
- Lead Length
- THØThermocouple Hole Diameter
- Type of Fins Required (Aluminum / Copper)
- Required With or Without Fins
